RMT—R-GENIUS PLATE ROLLS
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RMT R-GENIUS PLATE ROLLS

PRECISE AND POWERFUL, ROLL THIN TO THICK, LIMITLESS CAPABILITIES


r-genius series plate roll FEATURES

RMT Press Brake Features and Benefits

RMT Press Brakes

designed in the usa

The foundation of all RMT Plate Rolls is a box type frame made from mill-certified, high-yield steel. As a result, RMT Plate Rolls perform accurately and reliably year after year. We’re so confident in our frames that we offer a 10-year warranty with our standard machines. Hydraulic cylinders located on either side of the frames provide roll positioning. The cylinders are synchronized to provide smooth motion resulting in precise roll positions to accuracies within .004”


THIS IS THE ROLL!

The most important element of a plate roll machine are the rolls themselves. Most machines in the market have weak rolls that deform during the bending process, especially when trying to roll tight diameters. RMT uses high tensile forged steel rolls that are machined by high precision CNC lathes. Working surfaces of the rolls are CNC induction hardened to HRC 54-58 (5-6 mm deep) with hardness tests performed at varying points on the rolls. Rolling 1.1 x top roll diameter is easily achieved. The rolls are machined with a crown to compensate for roll deflection during the bending process and RMT plate rolls are built to minimize flat spots.

RMT Press Brakes

RMT Press Brakes

PRECISE AND POWERFUL

Machine movements are triggered by hydraulic components. The precision on all axes is assisted by world leader PARKER valves’ high speed response ability. Pressure safety valves used against peak pressures and overload, provide protection for motors and other components. The system consists of well-known electrical components such as Siemens, Schneider, and Opkon. The system is protected by current overload for its components’ power supplies, electronics and motors. The PLC Unit used is from Siemens. NC and CNC Control Unit is from world leader Esautomotion.


BEND SAFELY

Hydraulic drop ends on RMT Plate Rolls allow for easy removal of formed pieces. Also the top roll is hydraulically tilted up to allow for easy removal of formed parts. A roller type cone bending attachment is a standard feature that is placed on the lower roll housing. All RMT plate rolls also include a safety wire surrounding the machine to automatically shut off the machine if necessary.

RMT Press Brakes

R-GENIUS SERIES GALLERY

R-GENIUS VIDEO

R-GENIUS SPECIFICATIONS



R-GENIUS
SERIES
Bending Lenght Min. Int. Dia Ø Dmin                                       Central Rolls
Dia.
Side
Rolls
Dia.
Max. Pass Through Lenght Width Height Working Height Weight Motor Power Hydraulic Tank Capacity
Ødx1,5 Ødx5 Ødx5
Pre-Bending
Capacity
Pre-Bending
Capacity
Bending
Capacity
L (inch) t (inch) t (inch) T (inch) Ød (inch) Ø (inch) A (inch) L (inch) W (mm) H (inch) C (inch) (LBS) (HP) (Gal)
R-GENIUS 6-1024 6' 10" 11/32" 15/32" 5/8" 10.24" 7.48" 2" 173" 65" 65" 48" 19,842 15 79
R-GENIUS 6-1181 6' 10" 1/2" 5/8" 3/4" 11.81" 8.66" 2-3/4" 173" 65" 65" 47" 22,046 20 79
R-GENIUS 6-1299 6' 10" 5/8" 3/4" 15/16" 12.99" 9.45" 3-1/8" 181" 76" 78" 56" 24,251 25 106
R-GENIUS 6-1378 6' 10" 3/4" 15/16" 1-3/16" 13.78" 9.84" 3-1/8" 181" 76" 78" 56" 26,455 30 106
R-GENIUS 6-1496 6' 10" 7/8" 1-3/16" 1-1/2" 14.96" 10.63" 3-1/8" 183" 88" 90" 66" 35,274 40 132
R-GENIUS 6-1654 6' 10" 1-3/16" 1-1/2" 1-11/16" 16.54" 11.42" 3-1/8" 183" 88" 90" 65" 37,479 50 132
R-GENIUS 6-1811 6' 10" 1-3/8" 1-5/8" 1-7/8" 18.11" 14.17" 3-1/2" 185" 91" 94" 71" 58,202 50+30 198
R-GENIUS 6-1969 6' 10" 1-11/16" 2" 2-5/32" 19.69" 15.35" 4" 185" 91" 94" 70" 67,021 60+30 198
R-GENIUS 6-2165 6' 10" 2" 2-1/4" 2-7/16" 21.65" 16.54" 5-1/2" 226" 114" 116" 76" 89,287 50+50 198
R-GENIUS 8-1024 8' 6" 9/32" 11/32" 1/2" 10.24" 7.48" 2" 193" 65" 65" 48" 21,716 15 79
R-GENIUS 8-1181 8' 6" 3/8" 1/2" 5/8" 11.81" 8.66" 2-3/4" 193" 65" 65" 47" 24,251 20 79
R-GENIUS 8-1299 8' 6" 1/2" 5/8" 3/4" 12.99" 9.45" 3-1/8" 201" 76" 78" 56" 26,455 25 106
R-GENIUS 8-1378 8' 6" 5/8" 3/4" 1" 13.78" 9.84" 3-1/8" 201" 76" 78" 56" 28,660 30 106
R-GENIUS 8-1496 8' 6" 3/4" 15/16" 1-3/16" 14.96" 10.63" 3-1/8" 203" 88" 90" 66" 38,581 30 132
R-GENIUS 8-1654 8' 6" 15/16" 1-3/16" 1-3/8" 16.54" 11.42" 3-1/8" 203" 88" 90" 65" 41,888 40 132
R-GENIUS 8-1811 8' 6" 1-3/16" 1-3/8" 1-5/8" 18.11" 14.17" 3-1/2" 205" 91" 94" 71" 64,375 40+30 198
R-GENIUS 8-1969 8' 6" 1-1/2" 1-3/4" 2" 19.69" 15.35" 4" 205" 91" 94" 70" 73,193 50+30 198
R-GENIUS 8-2165 8' 6" 1-3/4" 2" 2-5/32" 21.65" 16.54" 5-1/2" 246" 114" 116" 76" 97,003 50+50 198
R-GENIUS 10-1024 10' 2" 1/4" 5/16" 3/8" 10.24" 7.48" 2" 213" 65" 65" 48" 23,589 15 79
R-GENIUS 10-1181 10' 2" 5/16" 3/8" 1/2" 11.81" 8.66" 2-3/4" 213" 65" 65" 47" 26,455 15 79
R-GENIUS 10-1299 10' 2" 3/8" 1/2" 5/8" 12.99" 9.45" 3-1/8" 220" 76" 78" 56" 28,660 20 106
R-GENIUS 10-1378 10' 2" 1/2" 5/8" 3/4" 13.78" 9.84" 3-1/8" 220" 76" 78" 56" 30,865 25 106
R-GENIUS 10-1496 10' 2" 5/8" 3/4" 1" 14.96" 10.63" 3-1/8" 222" 88" 90" 66" 41,888 30 132
R-GENIUS 10-1654 10' 2" 3/4" 1" 1-3/16" 16.54" 11.42" 3-1/8" 222" 88" 90" 65" 46,297 40 132
R-GENIUS 10-1811 10' 2" 1" 1-3/16" 1-3/8" 18.11" 14.17" 3-1/2" 224" 91" 94" 71" 70,548 40+30 198
R-GENIUS 10-1969 10' 2" 1-1/4" 1-1/2" 1-5/8" 19.69" 15.35" 4" 224" 91" 94" 70" 79,366 50+30 198
R-GENIUS 10-2165 10' 2" 1-9/16" 1-3/4" 2" 21.65" 16.54" 5-1/2" 266" 114" 116" 76" 104,720 40+40 198
R-GENIUS 10-2520 10' 2" 2" 2-11/32" 2-3/4" 25.20" 19.69" 6" 283" 128" 128" 87" 147,710 60+60 449
R-GENIUS 10-2992 10' 2" 2-3/4" 3-1/8" 3-1/2" 29.92" 23.62" 7-1/2" 283" 150" 169" 130" 220,462 75+75 581
R-GENIUS 13-1024 13' 5" 1/8" 3/16" 9/32" 10.24" 7.48" 2" 252" 65" 65" 48" 27,337 15 79
R-GENIUS 13-1181 13' 5" 5/32" 1/4" 5/16" 11.81" 8.66" 2-3/4" 252" 65" 65" 47" 30,865 15 79
R-GENIUS 13-1299 13' 5" 1/4" 5/16" 3/8" 12.99" 9.45" 3-1/8" 260" 76" 78" 56" 33,069 20 106
R-GENIUS 13-1378 13' 5" 5/16" 3/8" 1/2" 13.78" 9.84" 3-1/8" 260" 76" 78" 56" 35,274 20 106
R-GENIUS 13-1496 13' 5" 3/8" 1/2" 5/8" 14.96" 10.63" 3-1/8" 262" 88" 90" 66" 48,502 25 132
R-GENIUS 13-1654 13' 5" 1/2" 5/8" 3/4" 16.54" 11.42" 3-1/8" 262" 88" 90" 65" 55,116 30 132
R-GENIUS 13-1811 13' 5" 5/8" 3/4" 15/16" 18.11" 14.17" 3-1/2" 264" 91" 94" 71" 82,894 40 198
R-GENIUS 13-1969 13' 5" 3/4" 7/8" 1-1/8" 19.69" 15.35" 4" 264" 91" 94" 70" 91,712 50 198
R-GENIUS 13-2165 13' 5" 1" 1-1/8" 1-7/6" 21.65" 16.54" 5-1/2" 305" 114" 116" 76" 120,152 40+30 198
R-GENIUS 20-1378 20' 5/32" 1/4" 5/16" 13.78" 9.84" 3-1/8" 339 76 78 56 44,092 20 106
R-GENIUS 20-1496 20' 1/4" 5/16" 3/8" 14.96" 10.63" 3-1/8" 341 88 90 66 61,729 25 132
R-GENIUS 20-1654 20' 5/16" 3/8" 1/2" 16.54" 11.42" 3-1/8" 341 88 90 65 68,343 30 132
R-GENIUS 20-1811 20' 3/8" 1/2" 5/8" 18.11" 14.17" 3-1/2" 343 91 94 71 105,822 40 198
R-GENIUS 20-1969 20' 1/2" 5/8" 3/4" 19.69" 15.35" 4" 343 91 94 70 114,640 50 198
R-GENIUS 20-2165 20' 5/8" 3/4" 15/16" 21.65" 16.54" 5-1/2" 384 114 116 76 149,914 40+30 198
The mentioned values above is only works for 36 KSI 
Different materials and widths ; can be calculated by RMT Roll Bending Calculator
Conic bending capacities depends on the angle and half value of above mentioned values
Weight and motor powers optionally goes higher levels with additionals
Min. thicknesses are half of the above mentioned values with std. roll crowning.

STANDARD EQUIPMENT

  • PLC Unit
  • Cone bending
  • Polished rolls
  • Induction hardened rolls (HRc 56±4)
  • Rectilinear guide system
  • Variable speed control of all axis NC/CNC machines)
  • Machine body steel constructed and stress-relieved
  • Highly durable carbon steel rolls machined by CNC Lathes with optimal crown (special crown upon request)
  • Rolls seated in spherical bearings
  • Hydraulic tiltable top roll and bracket (drop end) with easy pull out system
  • Bottom and side rolls electronically synchronized with PLC and high-end precision linear encoders
  • Bottom and top rolls driven with hydraulic motor and planetary gear box
  • Automatic rolls peripheral speed compensation (optimum distribution of torque)
  • Adjustable hydraulic pressure on bottom roll (crowning compensation)
  • Emergency stop wire around the machine
  • Electrical and hydraulic protection against overloads
  • World standard electrical and hydraulic components
  • Welding possibility on the machine
  • Manual lubrication points
  • CE norms.

OPTIONS

  • NC Unit
  • CNC Unit
  • 4 rolls drive
  • Oil Cooler or heater
  • Side support system (both sides)
  • Vertical hydraulic overhead support system
  • Preparation for side or vertical support system
  • NC inclusion for vertical support control (Avail. on CNC)
  • NC inclusion for side support control (Avail. on CNC)
  • Changeable top roll for smaller diameters
  • Material feeding table (Idle or motorized)
  • Wireless remote control
  • Loading and unloading automation
  • Special roll crowning
  • Special plate support systems
  • Special applications for wind-tower production

WHY CHOOSE RMT?

RMT Revolution Machine Tools Press Brakes Thumbnail

PASSION

At Revolution Machine Tools, it is our passion to help others succeed. We believe that manufacturing is the backbone of our economy and that by providing the best solutions to make our customers successful is how we measure our own success.
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SERVICE

In the words of the late (and fictional) Big Tom Callahan, "A Guarantee is only as good as the man who backs it up." We stand behind our machines and our customers are like partners. We work with you to make sure your machines run efficiently.
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QUALITY

Our R&D team has designed some of the most innovative, strong, and precise machines on the market. Only quality materials are used to build our machines, and when you use the best materials and combine that with the best technology, you get the best machines.